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Path welding with manual jig change

Due to the small batch sizes, the line has to be changed over very frequently. Each time, refitting results in a very long production downtime.

Wiest advantages

Customer benefits

By using the LaserLAB, the customer has reduced its set-up time from eight hours to around 30 minutes.

The RotoLAB also checks the torch cyclically and adjusts it if necessary.

Case

Cell description

The system consists of two KUKA KR16 L6 robots for path welding. Bumper parts are produced for the automotive industry. The robots work on a turntable that can hold a fixture on each side in which the parts to be welded are clamped. The robots weld the parts on one side, while the operator removes the finished parts from the second unit and inserts new parts.

Task

The customer produces batch sizes of a few hundred pieces on the line. The system therefore needs to be changed two to three times a week. As the new fixture can only be inserted imprecisely during refitting, all welding programmes have to be re-taught. As a result, a retooling operation takes up to eight hours, i.e. an entire shift during which production cannot take place.

Implementation

After setting up the fixture with a forklift truck, the base is measured with LaserLAB. As a result of the measurement, the programme points match exactly again and there is no need to re-teach.

RotoLAB is also used to automatically check and correct the tool coordinates.

Products

These Wiest products were used:

RotoLAB

Calibrate and verify your tool for maximum accuracy

base:in

Calibrate your base for maximum accuracy

LaserLAB

The ultimate all-in-one solution for robotic cell measurement and calibration tasks

Technical support

Contact our support team with any technical questions.

+49 (0)821 123 456

Technical support

Contact our support team for all technical questions

+49 (0)821 123 456

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